Apparatus and methodology for reshaping a laser beam

ABSTRACT

A laser system may include a laser resonator configured to emit an input laser beam having an elliptical cross-sectional shape. The laser system also may include first reflective device configured to reflect the input laser beam to produce a first reflected laser beam. The first reflective device may include a spherical surface for reflecting the input laser beam. The laser system also may include a second reflective device configured to reflect the first reflected laser beam to produce a second reflected laser beam. The laser system also may include a coupling device configured to focus the second reflected laser beam to produce an output laser beam. The coupling device may include a spherical surface for receiving the second reflected laser beam. The laser system also may include an optic fiber configured to transmit the output laser beam for emission of the output laser beam onto a target area.

CROSS-REFERENCE TO RELATED APPLICATIONS

This patent application claims the benefit of priority under 35 U.S.C. §119 to U.S. Provisional Application No. 62/584,478, filed Nov. 10, 2017,which is herein incorporated by reference in its entirety.

TECHNICAL FIELD

Various aspects of the present disclosure generally relate to anapparatus and methodology for determining laser system parameters, andmore particularly, to an apparatus and methodology for determining lasersystem parameters for enhancing an alignment tolerance between a laserbeam and a laser fiber in a laser system.

BACKGROUND

A laser system may be used in a lithotripsy procedure. The laser systemmay emit a laser beam for breaking stones or other calculi in asubject's kidney, bladder, or other ureteral organs, into smallerparticles that may be easier to remove from a subject's body. The lasersystem may include a laser resonator, the laser resonator including again medium between a pair of mirrors. The gain medium, when suppliedwith energy in a process called pumping, may amplify light to increaseits power, resulting in the emission of the laser beam from the laserresonator. A flash lamp may pump the gain medium by supplying energyinto the gain medium from a lateral side of the gain medium. Sidepumping may result in emission of a laser beam that has an ellipticalcross-section from the laser resonator, rather than a circularcross-section. When the laser beam propagates to an optical fiber foremission from the laser system, the laser beam may still have anelliptical cross-section. The optical fiber, however, may have acircular cross-section defined by a fiber core surrounded by cladding.As a result, an alignment tolerance of the laser beam as it propagatesto the optical fiber may be tighter along a first axis than along asecond axis transverse to the first axis. As such, at least a portion ofthe energy of the laser beam may be absorbed by the cladding, possiblyresulting in damage. The alignment tolerance may be improved byreshaping the laser beam to have a more circular cross-section beforethe laser beam reaches the optical fiber. A conventional method forreshaping a laser beam involves using a cylindrical lens to reduce adimension of a cross-section of the laser beam. The addition of acylindrical lens to the laser system may increase costs associated withmanufacturing the laser system, increase transmission loss within thelaser system, and/or detract from the reliability of the laser system.By reshaping the laser beam without adding the cylindrical lens, thealignment tolerance may be improved, while the aforementioned drawbacksmay be avoided.

SUMMARY

Aspects of the present disclosure relate to, among other things, anapparatus and methodology for determining laser system parameters, andmore particularly, to an apparatus and methodology for determining lasersystem parameters for enhancing alignment tolerances.

According to an aspect of the present disclosure, a laser system mayinclude a laser resonator configured to emit an input laser beam havingan elliptical cross-sectional shape. The laser system also may includefirst reflective device configured to reflect the input laser beam toproduce a first reflected laser beam. The first reflective device mayinclude a spherical surface for reflecting the input laser beam. Thelaser system also may include a second reflective device configured toreflect the first reflected laser beam to produce a second reflectedlaser beam. The laser system also may include a coupling deviceconfigured to focus the second reflected laser beam to produce an outputlaser beam. The coupling device may include a spherical surface forreceiving the second reflected laser beam. The output laser beam mayhave a circular cross-sectional shape. The laser system also may includean optic fiber configured to transmit the output laser beam for emissionof the output laser beam onto a target area.

According to another aspect of the present disclosure, the laser systemmay include one or more of the following features. The laser system maynot include a cylindrical lens. The spherical surface of the firstreflective device may be concave. The spherical surface of the couplingdevice may be convex. The circular cross-sectional shape may havedimensions with a ratio of approximately 1:1, the dimensions beingmeasured along transverse axes. The elliptical cross-sectional shape mayhave a dimension along a first axis that is greater than a dimensionalong a second axis, the first axis being transverse to the second axis.The first reflective device may include a mirror. The second reflectivedevice may include a galvo mirror. The coupling device may include alens.

According to an aspect of the present disclosure, a method for reshapinga laser beam may include emitting an input laser beam from a laserresonator. A ratio of dimensions of a cross-section of the input laserbeam along transverse axes may have a first value. The method also mayinclude reflecting the input laser beam off of a spherical surface of afirst reflective device to produce a first reflected laser beam. Themethod also may include reflecting the first reflected laser beam off ofa second reflective device to produce a second reflected laser beam. Themethod also may include focusing the second reflected laser beam into anoutput laser beam by directing the second reflected laser beam at aspherical surface of a coupling device and through the coupling device.A ratio of dimensions of a cross-section of the output laser beam alongthe transverse axes may have a second value different from the firstvalue.

According to another aspect of the present disclosure, the method mayinclude one or more of the following features. There may not be anycylindrical lens downstream from the coupling device. The second valuemay be approximately 1. The spherical surface of the first reflectivedevice may be concave. The spherical surface of the coupling device maybe convex. Focusing the second reflected laser beam may includedirecting the second reflected laser beam through a planar surface ofthe coupling device.

According to an aspect of the present disclosure, a method forconfiguring a laser system may include entering one or more parametersof the laser system in a simulation program. The method also may includepredicting dimensional values of a cross-section of a laser beam of thelaser system with the simulation program. The method also may includeadjusting the one or more parameters in the simulation program until thepredicted dimensional values are indicative of the cross-section beingcircular. The method also may include implementing the one or moreparameters in the laser system.

According to another aspect of the present disclosure, the method mayinclude one or more of the following features. Implementing the one ormore parameters may include implementing the adjusted one or moreparameters. The simulation program may be a theoretical simulationprogram. The method also may include entering the adjusted one or moreparameters in a numerical simulation program, and modifying the adjustedone or more parameters to adapt the adjusted one or more parameters to areal-world environment. Implementing the one or more parameters mayinclude implementing the modified one or more parameters in the lasersystem. The one or more parameters of the laser system may include afocal length of a mirror in the laser system and a focal length of acoupling lens in the laser system.

It should be understood that both the foregoing general description andthe following detailed description are exemplary and explanatory onlyand are not restrictive of the features claimed. Additional objects andadvantages of the disclosed aspects will be set forth in part in thedescription that follows, and in part will be apparent from thedescription, or may be learned by practice of the disclosed aspects. Theobjects and advantages of the disclosed aspects will be realized andattained by means of the elements and combinations particularly pointedout in the appended claims.

BRIEF DESCRIPTION OF THE DRAWINGS

The accompanying drawings, which are incorporated in and constitute apart of this specification, illustrate aspects of the present disclosureand together with the description, serve to explain the principles ofthe disclosure.

The accompanying drawings, which are incorporated in and constitute apart of this specification, illustrate exemplary aspects of the presentdisclosure and together with the description, serve to explain theprinciples of the disclosure.

FIG. 1A is a schematic illustration of a laser system, in accordancewith aspects of the present disclosure.

FIG. 1B is a view of a cross-section of a laser beam taken at a pointwithin the laser system of FIG. 1A, in accordance with aspects of thepresent disclosure.

FIG. 1C is a view of a cross-section of a laser beam taken at anotherpoint within the laser system of FIG. 1A, in accordance with aspects ofthe present disclosure.

FIG. 2 is a listing of Gaussian beam propagation equations, inaccordance with aspects of the present disclosure.

FIG. 3A is a table showing input and output values of a theoreticalsimulation program, related to a portion of the laser system of FIG. 1A,in accordance with aspects of the present disclosure.

FIG. 3B is a flow diagram of a method for reshaping a laser beam thatrelates to the table of FIG. 3A, in accordance with aspects of thepresent disclosure.

FIG. 4A is a schematic illustration of a portion of the laser system ofFIG. 1A, with parameters having been set based on the table of FIG. 3A,in accordance with aspects of the present disclosure.

FIG. 4B is a view of a cross-section of a laser beam taken at a pointwithin the portion of the laser system of FIG. 4A, in accordance withaspects of the present disclosure.

FIG. 4C is a view of a cross-section of a laser beam taken at anotherpoint within the portion of the laser system of FIG. 4A, in accordancewith aspects of the present disclosure.

FIG. 5A is a schematic illustration of a portion of a laser system, inaccordance with aspects of the present disclosure.

FIG. 5B is a view of a cross-section of a laser beam taken at a pointwithin the portion of the laser system of FIG. 5A, in accordance withaspects of the present disclosure.

FIG. 5C is a view of a cross-section of a laser beam taken at anotherpoint within the portion of the laser system of FIG. 5A, in accordancewith aspects of the present disclosure.

FIG. 6 is a table showing input and output values of a theoreticalsimulation program, related to the portion of the laser system of FIG.5A, in accordance with aspects of the present disclosure.

FIG. 7 is another table showing input and output values of a theoreticalsimulation program, related to the portion of the laser system of FIG.5A, in accordance with aspects of the present disclosure.

DETAILED DESCRIPTION

Reference will now be made in detail to the exemplary aspects of thedisclosure, examples of which are illustrated in the accompanyingdrawings. Wherever possible, the same reference numbers will be usedthroughout the drawings to refer to the same or like parts.

As used herein, the terms “comprises,” “comprising,” or any othervariation thereof, are intended to cover a non-exclusive inclusion suchthat a process, method, article, or apparatus that comprises a list ofelements does not necessarily include only those elements, but mayinclude other elements not expressly listed or inherent to such process,method, article, or apparatus. The term “exemplary” is used in the senseof “example,” rather than “ideal.”

Moreover, numerous axes and directions are described in the presentdisclosure. The axes may form a Cartesian coordinate system with anorigin point and x-, y-, and z-axes extending outwardly therefrom.Directions and relativity may be indicated by the terms “proximal” and“distal.” “Proximal” refers to a position closer to the exterior of asubject's body or to a user of the laser system, whereas “distal” refersto a position closer to the interior of the subject's body or furtherfrom the user of the laser system. Directions and relativity may also beindicated by the terms “upstream” and “downstream.” “Upstream” refers toa position closer to where a laser beam originates, while “downstream”refers to a position farther from where the laser beam originates.Unless claimed, these terms are provided for convenience and notintended to limit the present disclosure to a particular location,direction, or orientation. Unless stated otherwise, terms such as“generally,” “about,” “substantially,” and/or “approximately” indicate arange of possible values that are within +/−5% of a stated value orcondition.

FIG. 1A shows a schematic illustration of a laser system 100. Lasersystem 100 may include a laser resonator 102. In one example, laserresonator 102 may include a gain medium (not shown) between a pair ofmirrors (not shown). The gain medium, when supplied with energy by asource, such as a flash lamp pumping the gain medium from a lateral sideof the gain medium, may amplify light being reflected between the pairof mirrors and through the gain medium to increase in power, resultingin the emission of an input laser beam 104 from laser resonator 102toward a relay device 106.

In one exemplary embodiment, laser resonator 102 may utilize aChromium-Thulium-Holmium-doped YAG crystal (“CTH:YAG”) as the gainmedium. The emitted input laser beam 104 may be pulsed, with an energyof up to about 2 Joules per pulse, a frequency up to about 100 Hz, and awavelength of about 2.1 micrometers. Such parameters may be useful forlithotripsy procedures. Other parameters also are contemplated, for usein both medical and non-medical contexts.

Laser resonator 102 may be movably mounted. For example, laser resonator102 may be configured to move relative to relay device 106 to facilitateprecise alignment of input laser beam 104 with relay device 106. In oneexample, moving the laser resonator 102 may include tilting laserresonator 102. During tilting, laser resonator 102 may rotate about anaxis (not shown) transverse to an emission direction of input laser beam104. Additionally or alternatively, laser resonator 102 may rotate aboutan axis (not shown) parallel to the emission direction of input laserbeam 104. The tilting may be facilitated by mounting laser resonator 102on a tilting stage or mount (not shown).

Relay device 106 of laser system 100 may receive input laser beam 104from laser resonator 102. Relay device 106 may include a spherical lensor mirror 108 having a reflective surface 110. Reflective surface 110may receive input laser beam 104, and may redirect input laser beam 104by reflecting input laser beam 104, resulting in transmission of a firstredirected laser beam 112 from relay device 106 towards a galvo mirror114 of laser system 100. Reflective surface 110 may, for example, becurved and concave, such that reflective surface 110 may focus orotherwise reduce a beam size of input laser beam 104, resulting in themore concentrated first redirected laser beam 112 being directed towardgalvo mirror 114.

Relay device 106 also may be movably mounted. For example, relay device106 may be movably mounted so as to tilt in one or more directions. Inone example, relay device 106 may rotate (e.g., tilt) about an axis (notshown) parallel to an emission direction of first redirected laser beam112. Additionally or alternatively, relay device 106 may rotate (e.g.,tilt) about an axis (not shown) transverse to the emission direction offirst redirected laser beam 112. The rotation/tilting may be facilitatedby mounting relay device 106 on a tilting stage or mount (not shown).The rotation/tilting of relay device 106 and laser resonator 102 mayprovide a user with control over four degrees of freedom for aimingfirst redirected laser beam 112 at galvo mirror 114.

Galvo mirror 114 may have a reflective surface 116 that may receivefirst redirected laser beam 112, and further redirect first redirectedlaser beam 112 by reflecting first redirected laser beam 112, resultingin transmission of a second redirected laser beam 118 from galvo mirror114 towards a coupling device 120 of laser system 100. In one example,reflective surface 116 may be planar.

As depicted in FIG. 1A, laser system 100 may include a plurality oflaser resonators, each of which may be similar to laser resonator 102.Four are shown, but it should be understood that the use of fewerresonators in laser system 100, or more resonators, also iscontemplated. Each of the laser resonators may emit an input laser beam,similar to input laser beam 104, towards its own corresponding relaydevice, each of which may be similar to relay device 106. The relaydevices may transmit a plurality of first redirected laser beams, eachbeing similar to first redirected laser beam 112, to galvo mirror 114.Galvo mirror 114 may combine the first redirected laser beams to formsecond redirected laser beam 118. It is contemplated that the laserresonators, input laser beams, relay devices, and first redirected laserbeams, may be identical in some examples, and in other examples, one ormore of each may be different.

Coupling device 120 may include a spherical lens 122 having a proximal,substantially convex surface 124 and a distal, substantially planarsurface 126. Second redirected laser beam 118 may be received by convexsurface 124, may pass through the material of coupling device 120, andmay be emitted from planar surface 126 as an output laser beam 128.Output laser beam 128 may be received by an optic fiber 130.

Optic fiber 130 may include a central fiber core (not shown) surroundedby cladding (not shown). Output laser beam 128 may be received by thefiber core at a proximal end 132 of optic fiber 130. Any suitablecoupler (not shown) may be at proximal end 132 to facilitateintroduction of output laser beam 128 into optic fiber 130. For example,a ferrule, or a similar coupler may couple optic fiber 130 to a housingor enclosure (not shown) encompassing the rest of laser system 100.Output laser beam 128 may be transmitted through the fiber core by totalinternal reflection therein, and may be emitted from a distal end (notshown) of optic fiber 130 onto a target area. The fiber core may have adiameter ranging from about 240 micrometers to 910 micrometers, and/or anumerical aperture ranging from about 0.22 to 0.28.

In some configurations of laser system 100, input laser beam 104 mayhave an elliptical cross-section. FIG. 1B shows an example of how across-section 134 of input laser beam 104, taken along line 1B-1B inFIG. 1A, may look. Cross-section 134 may be elliptical, having itslonger, major axis extending along the y-axis direction, and itsshorter, minor axis extending along the x-axis direction. FIG. 1C showsan example of how a cross-section 136 of output laser beam 128, takenalong line 1C-1C in FIG. 1A, may look. Cross-section 136 may be similarto cross-section 134 in that it has a similar elliptical shape. Theelliptical shape of cross-section 136 may negatively impact thealignment tolerance between second redirected laser beam 118 andproximal end 132 of optical fiber 130, resulting in reduced performanceand/or reliability

Reshaping second redirected laser beam 118, by making it less ellipticaland more circular, may improve the alignment tolerance. According to oneaspect of the present disclosure, second redirected laser beam 118 maybe reshaped by adjusting one or more parameters of relay device 106and/or coupling device 120, without adding additional components tolaser system 100. For example, second redirected laser beam 118 may bereshaped without adding a cylindrical lens for reshaping secondredirected laser beam 118.

An exemplary methodology for reshaping second redirected laser beam 118may be based on the laser beam(s) in laser system 100 being, or at leastclosely resembling, Gaussian beams. A Gaussian beam may behave inaccordance with the Gaussian beam propagation equations 138 shown inFIG. 2. In equations 138, f₁ and f₂ are focal lengths of relay device106 and coupling device 120, respectively; d₁, d₂, and d₃ are distancesbetween laser resonator 102 and relay device 106, between relay device106, and galvo mirror 114, and between galvo mirror 114 and couplingdevice 120, respectively; Z_(Rx)=ω_(x)/θ_(x) and Z_(Ry)=ω_(y)/θ_(y) arethe Raleigh ranges of the laser beam in the x-direction (horizontal) andy-direction (vertical), respectively (where ω_(x) and ω_(y) are the beamwaist radii of the laser beam in the x- and y-directions, respectively;and θ_(x) and θ_(y) are one-half the beam divergent angles of the laserbeam in the x- and y-directions, respectively); m_(1x) and m_(1y) arethe magnifications of the laser beam in x- and y-directions,respectively, distal to relay device 106; and S_(2x) and S_(2y) areobject distances before coupling device 120 (and/or image distancesafter galvo mirror 114) in x- and y-directions, respectively. Inaddition, the shape of a Gaussian beam may have a beam waist at a pointof its focus, where the width of the Gaussian beam is the smallest, andthe Gaussian beam is most intense.

FIG. 3B shows an exemplary method 140 for reshaping second redirectedlaser beam 118. Method 140 may begin (step 142) with the user selectingvalues for ω_(x), ω_(y), and/or any other parameter values. The selectedvalues ω_(x) and ω_(y) may be substantially equal because their equalityis indicative of a laser beam cross-section having a circular shape,rather than an elliptical shape, which may have a closer alignmenttolerance with the fiber core of optical fiber 130. As shown in FIG. 2,ω_(x) and ω_(y) each may be 280 micrometers. The values may be selectedto fit the dimensions of the fiber core of optic fiber 130.

These values, and any known and/or fixed values associated with lasersystem 100, may be entered into a computer-based theoretical simulationprogram (step 144). The theoretical simulation program may, at leasttheoretically, determine how laser system 100 may perform when assigneda particular set of parameters. A table 146, shown in FIG. 3A, is avisual representation of the theoretical simulation program, in thattable 146 may display known and determined values that may be used in ordetermined by algorithms in the theoretical simulation program.Additionally or alternatively, table 146 may be formulated in aMicrosoft Excel spreadsheet, with the theoretical simulation programcommunicating with the spreadsheet, and/or with the functionality of thetheoretical simulation program embodied in the spreadsheet in the formof one or more formulas programmed into the spreadsheet.

Table 146 may include a plurality of rows 148. Four rows 150, 152, 154,and 156 are shown, but it should be understood that having more rows intable 146, or fewer rows, is contemplated. In this example, first row150 may be for values associated with relay device 106, with the valuesbeing those along the y-direction. Second row 152 may be for valuesassociated with coupling device 120, with the values being those in they-direction. Third row 154 may be for values associated with relaydevice 106, with the values being those along the x-direction. Fourthrow 156 may be for values associated with coupling device 120, with thevalues being those along the x-direction.

Table 146 also may include a plurality of columns 158 for a plurality ofvalues. Fourteen columns 160, 162, 164, 166, 168, 170, 172, 174, 176,178, 180, 182, 184, 186, 188, 190, 192, 194, 196, 198, 200, and 202 areshown, but it should be understood that having more columns, or fewercolumns, also is contemplated. Using first row 150 of table 146 as anexample, first column 160 may include a beam waist value in they-direction for a laser beam (e.g., input laser beam 104) upstream fromrelay device 106; second column 162 may include a beam divergent anglevalue in the y-direction for the laser beam upstream from relay device106; third column 164 may include a Rayleigh range value in they-direction for the laser beam upstream from relay device 106; fourthcolumn 166 may include a beam waist position value, as measured in they-direction between: (A) a beam waist of the laser beam upstream fromrelay device 106, and (B) relay device 106; fifth column 168 may includea focal length value for relay device 106; sixth, seventh, and eighthcolumns 170, 172, and 174 may include factors applicable to relay device106, with values for the factors being determined based on known and/orpreviously-determined values for laser system 100 and equations 138, inrelation to the y-direction; ninth column 176 may include a beam waistposition value, in the y-direction, as measured between: (A) a beamwaist of a laser beam (e.g., first redirected laser beam 112) downstreamfrom relay device 106, and (B) relay device 106; tenth and eleventhcolumns 178 and 180 may include factors applicable to relay device 106,with values for the factors being determined based on known and/orpreviously determined values for laser system 100 and equations 138 inrelation to the y-direction; twelfth column 182 may include amagnification value in the y-direction for the laser beam downstreamfrom relay device 106; thirteenth column 184 may include a beam waistsize value, in the y-direction, for the laser beam downstream from relaydevice 106; and fourteenth column 186 may include a beam divergent anglevalue in the y-direction of the laser beam downstream from relay device106. Second row 152 of table 146 may include analogous values associatedwith, and described relative to, coupling device 120, and pertaining tothe y-direction; third row 154 of table 146 may include analogous valuesassociated with, and described relative to, relay device 106, butpertaining to the x-direction rather than the y-direction; and fourthrow 156 of table 146 may include analogous values associated with, anddescribed relative to, coupling device 120, and pertaining to thex-direction rather than the y-direction.

Entry of one or more values into the theoretical simulation program(e.g., in one or more cells of table 146) may result in automaticpopulation of entries in one or more other memory locations (e.g., cellsof table 146), based on one or more algorithms and/or equations, such asequations 138. For example, entering values in one or more cells offirst row 150 of table 146 may result in the generation of values inthirteenth and fourteenth columns 184 and 186. Those values may beassociated with the laser beam downstream from relay device 106, whichis the laser beam that is upstream from coupling device 120. As such,those values are entered into first and second columns 160 and 162 ofsecond row 152, for use in populating other cells in second row 152.Similarly, the values in thirteenth and fourteenth columns 184 and 186of third row 154 are entered into first and second columns 160 and 162of fourth row 156. It should be understood that values for first row 150are determined before values for second row 152 can be determined, andvalues for third row 154 are determined before values for fourth row 156can be determined. Values for first row 150 and third row 154 may bedetermined simultaneously, or one after the other (i.e., first thenthird, or vice-versa).

Method 140 may include determining one or more values with thetheoretical simulation program (step 187), including the beam waist sizevalues, and comparing the beam waist size values (step 188) in the x-and y-directions, from thirteenth column 184 of second and fourth rows152 and 156, to determine if they are the same, or sufficiently similar(e.g., within a predetermined range) (step 190), so as to indicate asubstantially circular beam waist. These steps may be automaticallyperformed by the theoretical simulation program and/or by the user. Thebeam waist is that of output laser beam 128, which is downstream ofcoupling device 120. Thus, the cross-sectional shape of the beam waistis indicative of the cross-sectional shape of output beam 128. The morecircular the cross-sectional shape of output laser beam 128, the betterthe alignment tolerance between output laser beam 128 and the fiber coreof optical fiber 130.

If the beam waist sizes in the x- and y-directions are indicative of acircular cross-sectional shape (YES 192), the determined parameters ofrelay device 106 and/or coupling device 120 that produced that result inthe theoretical simulation program may be entered into a computer-basednumerical simulation program (step 194). The determined parameters fromthe theoretical simulation program are predicted parameters. Thenumerical simulation program may take into account aberrations,manufacturing tolerances, environmental conditions, and other real-worldfactors that may affect the performance of relay device 106, couplingdevice 120, and/or laser system 100 in general. The numerical simulationprogram may modify the determined parameters from the theoreticalsimulation program based on the real-world factors (step 196), to ensurethat laser system 100 performs, in reality, as close as possible to howit was predicted to perform in the theoretical simulation program.Afterwards, one or more of the modified parameters from the numericalsimulation program may be implemented in laser system 100 to reshapeoutput laser beam 128 so it has a substantially circular cross-section(where, e.g., dimensions of the cross-section along transverse axes aresubstantially equal, such that a ratio of the dimensions is about 1:1),rather than a substantially elliptical cross-section (step 198) (where,e.g., dimensions of the cross-section along transverse axes areunequal).

If, on the other hand, the beam waist sizes in the x- and y-directionsare indicative of a non-circular (e.g., elliptical) cross-sectionalshape (NO 200), one or more of the values in table 146 may be adjusteduntil the beam waist sizes indicate a circular cross-sectional shape(step 202). The adjustment may be an iterative process that makesincremental adjustments to bring the beam waist sizes closer in value.Once the beam waist sizes indicate circularity, the method may proceedby running the adjusted values or parameters in the numerical simulation(step 204).

A more specific example of an application of method 140 will now beprovided. The user of the theoretical simulation program, inherent inthe operation of table 146, may review laser system 100 and input knownparameters of laser system 100 into the appropriate cells of table 146.Table 146 may determine values for the other cells of table 146 usingequations, such as equations 138. Table 146 may output beam waist sizesin thirteenth column 184 of second and fourth rows 152 and 156. The usermay compare the beam waist sizes, and if they are not sufficiently closein value, the user may adjust values/parameters in table 146 to bringthe beam waist sizes towards each other. The user may select whichvalues/parameters to adjust based on, for example, a predetermined ruleor rule set. In one example, a predetermined rule may be that thepositional layout of components of laser system 100 should bemaintained. Thus, the relative positions of laser resonator 102, relaydevice 106, galvo mirror 114, and coupling device 120, may have to bemaintained. Under such restrictions, the user may make adjustments tothe focal length of one or more of relay device 106 and coupling device120, which may be dictated, at least in part, by curvaturecharacteristics of their surfaces. The user may adjust the focal lengthvalue(s) iteratively, and/or in increments, to see the effect theadjustments have on the beam waist size(s). By recognizing trends, theuser may adjust the focal length value(s) until the beam waist sizes aresufficiently close to indicate a circular cross-sectional shape.Alternatively, the theoretical simulation program and/or table 146 maybe programmed to automatically make the iterative and/or incrementaladjustments until the beam waist sizes are sufficiently close. The focallength value(s) may then be processed by the numerical simulation, andthe modified focal length value(s) from the numerical simulation may beimplemented in laser system 100 by, for example, modifying or replacingone or more of relay device 106 and coupling device 120. Theabove-outlined process is exemplary. It should be understood that otherprocesses may be performed instead if, for example, a differentpredetermined rule or rule set is being followed by the user. Ingeneral, any of the values in table 146, or combinations thereof, may beadjusted to produce a desired effect on the beam waist sizes.

FIG. 4A shows aspects of a portion 204 of a laser system, includinglaser resonator 102, relay device 106, galvo mirror 114, and couplingdevice 120, after one or more of these components have been modifiedaccording to outputs obtained from method 140. FIG. 4B showscross-section 134 of input beam 104 having an elliptical shape. FIG. 4Cshows cross-section 136 of output laser beam 128 having a circular shapeas a result of upstream reshaping. The alignment tolerance-improvingeffect of implementing method 140 is particularly evident when comparingthe cross-sectional shape of output laser beam 128 from FIG. 1C to thatshown in FIG. 4C. It should be understood that other portions of lasersystem 100, such as portions corresponding to the other three laserresonators and relay devices in FIG. 1A, also may be modified as aresult of method 140. In one specific example, portion of laser system100 may have the following parameters: d₁=126 mm, d₂=86 mm, d₃=248 mm,f₁=140 mm, and f₂=19 mm. Also, the curved reflective surface of relaydevice 106 may have a curvature of −280 mm, and the curved surface ofcoupling device 120 may have a curvature of 14 mm.

FIG. 4A also shows an optics assembly 206. Optics assembly 206 mayinclude an upstream beam splitter 208, a shutter 210, and a downstreambeam splitter 212. Upstream beam splitter 208 may redirect a portion ofsecond redirected laser beam 118 to a device (not shown) that may beused to determine a power of second redirected laser beam 118, based onthe sample redirected by upstream beam splitter 208. Shutter 210 mayprovide a means for quickly cutting off second redirected laser beam118, in case, for example, an emergency situation arises in which theemission of laser energy from optic fiber 130 should be avoided.Downstream beam splitter 212 may receive colored light from a source(not shown), such as an aiming laser that is visible to the user, whichmay be combined with second redirected laser beam 118, which mayotherwise be invisible to the user, to facilitate aiming aim of thelaser beam emitted from optic fiber 130 at a target area. None of thecomponents of optics assembly 206 play a role in reshaping secondredirected laser beam 118. For example, optics assembly 206 does nothave a cylindrical lens. It is contemplated that optics assembly 206 maybe incorporated into laser system 100 of FIG. 1A.

FIG. 5A shows another portion 214 of a laser system. The portion 214 maybe used in place of any of the portions of laser system 100 from theprevious figures (see, e.g., FIG. 4A). The portion 214 may include allof the same components as the portion 204 of laser system 100. Inaddition, the portion 214 may include an additional relay device 216.Relay device 216 may be similar to relay device 106. Relay devices 106and 216 may provide the four degrees of freedom used to aim input beam104 at galvo mirror 114. Accordingly, laser resonator 102 may be fixed,instead of movable. By making laser resonator 102 fixed, potentialproblems with respect to performance, cost, and reliability, tied tomaking laser resonator 102 movable, may be avoided. In portion 214,input beam 104 may be reflected off of relay device 216 to produce afirst redirected laser beam 224, first redirected laser beam 224 may bereflected off of relay device 106 to produce a second redirected laserbeam 226, second redirected laser beam 226 may be reflected off of galvomirror 114 to produce third redirected laser beam 228, and thirdredirected laser beam 228 may be directed through coupling device 120 toproduce output laser beam 128. The cross-sectional shape of input laserbeam 104 may be elliptical, while the cross-sectional shape of outputlaser beam 128 may be circular. FIG. 5B shows a cross-section 134 ofinput beam 104 (taken along the line 5B-5B in FIG. 5A) having anelliptical shape. FIG. 5C shows a cross-section 136 of output laser beam128 (taken along the line 5C-5C in FIG. 5A) having a circular shape as aresult of upstream reshaping.

FIG. 6 shows a table 218 similar to table 146, but with valuesassociated with portion 214. For example, table 218 may include rows forrelay device 216 and coupling device 120. Using table 218, and the stepsof method 140, values and parameters of relay device 216 and/or couplingdevice 120 may be modified to reshape output laser beam 128 so it has acircular cross-sectional shape. In one specific embodiment of portion214, portion 214 may have the following values and parameters: f₁=175mm, f₂=29.7 mm, d₁=133.3 mm (d₁ being the distance between laserresonator 102 and relay device 106), d₂=84 mm (d₂ being the distancebetween relay devices 216 and 106), d₃=87 mm (d₃ being the distancebetween relay device 106 and galvo mirror 108, and d₄=450 mm (d₄ beingthe distance between galvo mirror 108 and coupling device 120. Also areflective surface 220 of relay device 106 may have a curvature of −350mm, and curved surface 124 of coupling device 120 may have a curvatureof 21.825 mm.

FIG. 7 shows a table 222, which also has values associated with portion214, and may be similar to tables 146 and 218. FIG. 7 may include rowsfor relay device 106 and coupling device 120. Using table 222, and thesteps of method 140, values and parameters of relay device 106 and/orcoupling device 120 may be modified to reshape output laser beam 128 soit has a circular cross-sectional shape. In one specific embodiment ofportion 214, portion 214 may have the following values and parameters:f₁=185 mm, f₂=21.78 mm, d₁=133.3 mm, d₂=84 mm, d₃=87 mm, and d₄=450 mmAlso the reflective surface 110 of relay device 106 may have a curvatureof −350 mm, and a curved surface 124 of coupling device 120 may have acurvature of 16 mm.

Tables 218 and 222 may be used separately. Alternatively, tables 218 and222 may be used in combination. For example, the beam waist size valuesin the first and third rows of the thirteenth and fourteenth columns oftable 146, may be entered in the first and third rows of the first andsecond columns of table 146, due to additional relay device 216 beingupstream from relay device 106. It should also be understood that tables218 and 222, may be combined into a single table. When the values of theparameters in tables 218 and/or 222 have been optimized to result inlaser beam circularity, those values may be modified by running themthrough the numerical simulator, and then may be implemented in thelaser system.

Other embodiments of the disclosure will be apparent to those skilled inthe art from consideration of the specification and practice of theinvention disclosed herein. It is intended that the specification andexamples be considered as exemplary only, with a true scope and spiritof the invention being indicated by the following claims.

We claim:
 1. A laser system, comprising: a laser resonator, wherein the laser resonator is configured to emit an input laser beam, and wherein the input laser beam has an elliptical cross-sectional shape; a first reflective device, wherein the first reflective device is configured to reflect the input laser beam to produce a first reflected laser beam, and wherein the first reflective device includes a spherical surface for reflecting the input laser beam; a second reflective device, wherein the second reflective device is configured to reflect the first reflected laser beam to produce a second reflected laser beam; a coupling device configured to focus the second reflected laser beam to produce an output laser beam, wherein the coupling device includes a spherical surface for receiving the second reflected laser beam, and wherein the output laser beam has a circular cross-sectional shape; and an optic fiber configured to transmit the output laser beam for emission of the output laser beam onto a target area.
 2. The laser system of claim 1, wherein the laser system does not include a cylindrical lens.
 3. The laser system of claim 1, wherein the spherical surface of the first reflective device is concave.
 4. The laser system of claim 1, wherein the spherical surface of the coupling device is convex.
 5. The laser system of claim 1, wherein the circular cross-sectional shape has dimensions with a ratio of approximately 1:1, the dimensions being measured along transverse axes.
 6. The laser system of claim 1, wherein the elliptical cross-sectional shape has a dimension along a first axis that is greater than a dimension along a second axis, the first axis being transverse to the second axis.
 7. The laser system of claim 1, wherein the first reflective device includes a mirror.
 8. The laser system of claim 1, wherein the second reflective device includes a galvo mirror.
 9. The laser system of claim 1, wherein the coupling device includes a lens.
 10. A method for reshaping a laser beam, the method comprising: emitting an input laser beam from a laser resonator, wherein a ratio of dimensions of a cross-section of the input laser beam along transverse axes has a first value; reflecting the input laser beam off of a spherical surface of a first reflective device to produce a first reflected laser beam; reflecting the first reflected laser beam off of a second reflective device to produce a second reflected laser beam; focusing the second reflected laser beam into an output laser beam by directing the second reflected laser beam at a spherical surface of a coupling device and through the coupling device, wherein a ratio of dimensions of a cross-section of the output laser beam along the transverse axes has a second value different from the first value.
 11. The method of claim 10, wherein there is no cylindrical lens downstream from the coupling device.
 12. The method of claim 10, wherein the second value is approximately
 1. 13. The method of claim 10, wherein the spherical surface of the first reflective device is concave.
 14. The method of claim 10, wherein the spherical surface of the coupling device is convex.
 15. The method of claim 10, wherein focusing the second reflected laser beam includes directing the second reflected laser beam through a planar surface of the coupling device.
 16. A method for configuring a laser system, the method comprising: entering one or more parameters of the laser system in a simulation program; predicting dimensional values of a cross-section of a laser beam of the laser system with the simulation program; adjusting the one or more parameters in the simulation program until the predicted dimensional values are indicative of the cross-section being circular; and implementing the one or more parameters in the laser system.
 17. The method of claim 16, wherein implementing the one or more parameters includes implementing the adjusted one or more parameters.
 18. The method of claim 16, wherein the simulation program is a theoretical simulation program.
 19. The method of claim 18, further including entering the adjusted one or more parameters in a numerical simulation program, and modifying the adjusted one or more parameters to adapt the adjusted one or more parameters to a real-world environment, wherein implementing the one or more parameters includes implementing the modified one or more parameters in the laser system.
 20. The method of claim 19, wherein the one or more parameters of the laser system include a focal length of a mirror in the laser system and a focal length of a coupling lens in the laser system. 